Averda

Averda

New Build Composting Facility in Saudi Arabia 
Averda's Sustainable Waste Management Endeavor

Averda, a prominent waste management and recycling company founded in 1964, is a leader in the Middle East, India, and Africa, with a commitment to sustainable solutions that derive value from waste. Employing 15,000 people and headquartered in Dubai, Averda focuses on reducing the use of natural resources and driving the circular economy.

The challenge

As the waste management and recycling partner for the Red Sea project in Saudi Arabia, Averda enlisted the expertise of Christiaens Group to develop and construct their comprehensive AGF composting process. This undertaking is particularly prestigious as it involves implementing one of the first tunnel composting systems, making it the largest of its kind in Saudi Arabia.

Case details

  • In Vessel Composting (IVC) system
  • Number of tunnels: 5 
  • Capacity per tunnel: ca. 180 ton
  • Input/output ammonia scrubber: < 300ppm / < 20ppm 
  • Air capacity per bio bed: 30.000m3/h 

Facility components

Christiaens Group is responsible for constructing the climate control system for the composting process. For this facility we have an “In Vessel Composting” (IVC) process for organic solid waste which runs automatically, following different “composting phases”. The process begins with an aerated floor where compost is placed in the tunnel. An advanced air and climate control system raises the temperature to 70+ degrees Celsius, optimizing the composting process.

The odorous exhaust air is then treated in the air treatment system and processed through the wet filtration system of the air scrubber, followed by the bio bed before to be released into the atmosphere.

Within the tunnel is a state-of-the-art dirty water leachate system. All collected “dirty” water is screened and stored in a separate pit which can be reused for spraying tunnel input materials during initial filling or transferring. 

After composting, the waste undergoes screening, separating larger pieces (such as tree trunks, which compost at a different rate than food organics). The coarse material is mixed again and reintroduced into the tunnel, while the remaining product is prepared for further processing.

Additional challenge: the climate

In the composting process, maintaining a temperature above 70 degrees Celsius is crucial, but the biobed temperature must not exceed 40 degrees Celsius to preserve the active biofilter bacteria life. Considering the climate in Saudi Arabia, where temperatures can be extreme, a separate cooler is integrated to lower the air temperature, preventing overheating of the biobed.

Conclusion

Averda's partnership with Christiaens Group exemplifies a commitment to advancing sustainable waste management practices in Saudi Arabia. The innovative features of the composting facility, designed to handle the unique climatic conditions, underscore the collaboration and contribution to the waste management industry.

www.averda.com

Mazen Rifai

“Averda and Christiaens Group, a seamless partnership exemplifying commitment to advancing sustainable waste management in Saudi Arabia. Together, we've created an innovative composting facility, showcasing dedication to environmental stewardship and circular economy principles." 

Mazen Rifai - Technical Director at Averda