EOMP

EOMP

Phase 1 innovation at EOMP

About Eastern Ontario Mushroom Producers 
(Canada)

Eastern Ontario Mushroom Producers (EOMP), based in Canada, teamed up with Christiaens Group for a game-changing project. They wanted to stop shipping compost from across the country and decided to make their own right there in Ontario. 
This story zooms in on Phase 1 of their composting process, where we brought in innovative solutions to enhance energy and bio efficiency, reduce production time and manual labour. 

Challenges 

EOMP faced logistical challenges sourcing compost from distant suppliers, prompting the decision to build their composting facility. However, the project encountered unique challenges due to the region's extreme weather conditions, requiring specialized solutions for insulation against snow and temperature fluctuations.

Case details

  • 14 moving floor bunkers with 8 pre-wet and raw material bunkers, constituting phase 1
  • 25 tunnels for phases 2/3
EOMP_overview.JPG

Objectives

  • Construct a state-of-the-art mushroom composting Phase 1 facility.
  • Minimize manual labour and enhance automation.
  • Minimize odour issues.

Innovative solutions

Combining EOMP’s wishes with our knowledge made that we chose to implement moving floor tunnels. An energy-efficient and for decades proven automation-friendly option. These tunnels improve air recirculation and shorten the composting process. Last but not least it reduces the need for loaders significantly, which results in a safer working environment.

It also results in a substantially reduced need for raw materials, since less straw is required to produce the same amount of compost. This not only decreases transportation movements, but also contributes to an overall more sustainable approach.

We also improved the climate control. The closed-door process minimizes environmental impact, providing a cleaner and safer working environment for personnel and machinery. Ammonia scrubbing and biofiltration ensure the air remains fresh, benefiting both workers and equipment.

The filling of the tunnels is an innovation as well. A new overhead filling cassette for Phase 1 was developed, enhancing compost quality. See it as a combination of traditional overhead filling and tunnel filling methods that led to this innovation, optimizing the entire indoor filling process and micro mixing.

To tackle extreme weather challenges in this region, the construction incorporated thicker panels, avoiding coldbridges where possible and a robust structure, ensuring insulation against snow and temperature variations.

Innovative solutions

Combining EOMP’s wishes with our knowledge made that we chose to implement moving floor tunnels. An energy-efficient and for decades proven automation-friendly option. These tunnels improve air recirculation and shorten the composting process. Last but not least it reduces the need for loaders significantly, which results in a safer working environment.

It also results in a substantially reduced need for raw materials, since less straw is required to produce the same amount of compost. This not only decreases transportation movements, but also contributes to an overall more sustainable approach.

We also improved the climate control. The closed-door process minimizes environmental impact, providing a cleaner and safer working environment for personnel and machinery. Ammonia scrubbing and biofiltration ensure the air remains fresh, benefiting both workers and equipment.

The filling of the tunnels is an innovation as well. A new overhead filling cassette for Phase 1 was developed, enhancing compost quality. See it as a combination of traditional overhead filling and tunnel filling methods that led to this innovation, optimizing the entire indoor filling process and micro mixing.

To tackle extreme weather challenges in this region, the construction incorporated thicker panels, avoiding coldbridges where possible and a robust structure, ensuring insulation against snow and temperature variations.

full_square_customcolor_customcolor.png